Design for bunker system

We engineered a modular pellet and bulk material storage hopper designed to handle grain, fertilizer, and biomass pellets with equal reliability. The system ships as a flat-pack kit and assembles on-site without cranes or heavy equipment, making it practical for rural farms, biomass plants, and tight industrial facilities across the United States.

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Using SolidWorks and advanced FEA simulation, we optimised wall thickness, stiffener layout, and cone geometry to ensure smooth material flow, prevent bridging, and guarantee long-term structural integrity. Laser-cut galvanized steel panels, universal fasteners, and tongue-and-groove seams significantly reduce fabrication cost and installation time. Each panel is colour-coded and fitted with captive hardware, allowing a two-person crew to assemble the hopper quickly and safely.

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Whether for biomass energy plants, agricultural storage, industrial factories, or custom pellet systems, KS Projects delivers turnkey mechanical design, prototyping, DFM optimisation, and complete manufacturing drawings tailored to your operational requirements.